The Philippine Printing Industry in the Globalization
Era
An Industry Report presented by
Mr. Romeo G. dela Cruz, in his capacity as Trustee of PPTF, during the 7th FAGAT Information Exchange Meeting
held on March 2004 in Kuala Lumpur,
Malaysia.
In the Philippines today, a number of very progressive printing companies attribute their
success to the quality of leadership and vision of their managers. They do not attribute such success to a
miracle, but through a right mix of knowledge, skills, and the proper attitude of those in control of resources
that are always scarce as they are changing.
All of us here have probably heard
of the 'nanosecond culture', where the 'quick' dominates the 'dead.' The 'quick' manager positions his company
at a vantage point that can easily grab every opportunity, utilizing his organization's maximum strength to
overcome threats. On the other hand, the 'dead' is prone to procrastination, reactive rather than pro-active in
addressing issues and problems that confront his organization. He even supports the status quo, thus gaining
nothing except his forced early retirement and the untimely demise of his organization.
The 'quick' manager can
immediately and easily tell that modern technology has gifted humankind with amazing facilities to improve our
way of life, including capturing and duplicating monotone and full-color images faster, better, and cheaper.
Thus, the 'quick' manager utilizes such new technologies to his ad advantage to stay ahead of
competition.
But what if even the 'quick'
manager cannot afford the price of such new technologies? I think this is a valid question in the light of the
fact that over 80 percent of printing companies in Asia are small
businesses with only 20 or less number of staff.
No
Escape
The speed by which new
technologies are being introduced into the market is truly unnerving. A computer unit that you buy today is
likely to be obsolete in three to six months. The imagesetter, a prepress equipment that enables its users to
process data from the computer into film, is being threatened into extinction by a new machine that processes
data from the computer into a plate, ready for mechanical printing. After this, what is next?
In printing trade exhibits, we
bear witness to new developments that leave us gasping in fascination and disbelief – large format printers that
print on different substrates, computer-linked multi-process printing machines that do pre-press, press, and
post-press jobs in one operation, and other printing possibilities that appear as limitless as man's
imagination.
Back home, there is a mad scramble
for new knowledge and information, a race to set up new standards to raise our quality of printing. Suddenly, we
are conscious of the use of the densitometer, in the truth of the oft-repeated adage that without measurement
there are no standards, and, therefore, no quality control.
We have to confess to this because
for too long, we have ignored the clamor of our local print users for better quality print jobs, knowing very
well that they had to travel to Hong Kong or Taiwan to find better quality
printers. It was an expensive alternative, so most print buyers had to rely on local printers for their
jobs.
But with the advent of
globalization that saw the entry of printers from neighboring countries, like Malaysia and China, Offering
better quality printed products at lower prices, local printers found themselves suddenly being jolted out of
their complacency. While the more progressive local printers saw the threat and embarked on a massive
restructuring effort geared at improving the quality of their printed products and offering them at lower
prices, the less proactive Filipino printers saw their market share being taken over by local and foreign
printers with new technologies and more efficient printing systems.
Since small printers with hardly
any capital to upgrade their equipment account for over 90 percent of printers in the Philippines, this new development spelled an impending disaster for the industry. We,
at the Philippine Printing Technical Foundation (PPTE), had been quick to recognize the problem and sought the
assistance of our foreign friends to help us find and develop ideal learning models.
The European community has been
quick in heeding our call and in offering technical assistance. But of course, expectedly, as in all foreign
assistance programs, the technical assistance agreement is not without a business agenda. European companies are
always sourcing for new markets to use their technically advanced printing systems, and have found in the
Philippines an ideal market for their printing products and
processes.
On the other hand, the
Philippines needs new technologically advanced printing systems and
technologies to improve its printing quality and productivity, and found in the EU an ideal partner in this
pursuit. We have just completed the technical assistance component of the program and are now in the midst of
building a partnership between our two countries through data exchange and business
matching.
Speed,
Workmanship, Price
Now, more than ever, we cannot
afford to relax our guard against encroaching competition spawned by new technologies that have redefined the
norms in printing. The new norms, in so far as the industry is concerned, are speed, workmanship, and price ---
with each norm changing every so often with the advent of newer technologies offering better, more
cost-efficient and faster services.
In the highly competitive world of
printing, companies who deliver faster print better quality jobs, and offer lower prices win the bid. Loyal
customers have ceased to exist. Their only loyalty is to price, assuming workmanship and speed are
givens.
Some of us have embarked on a
massive re-engineering effort to meet these new standards and have been aptly rewarded with good business.
Unfortunately, others have to agonize while print jobs are taken away right under their very nosed because they
are unable to compete with those who are more equipped with newer equipment and better technologies, by those
with financial muscle to upgrade their facilities.
In the frenzy of our printers'
unnerving struggle to survive, some of us have lost touch, unable to explain their failure, while a few others
march ahead. Some are asking themselves, ' what happened', as if a magic spell had been cast over their once
profitable operation. Our association has long ago foretold of this possible scenario and has thus given a
timely warning to many of our printers. Unfortunately, not everybody listened. And even if they heard the
warning loud and clear, many of our printers did not have the resources to brace themselves for what is
happening now in the industry.
The cost of new printing
equipment, pre-press facilities, and other cutting-edge printing technologies wrapped in compact discs are too
expensive for most of our small print shop owners, who represent a sizeable percentage of our
industry.
While, indeed, a number of our
printing companies have closed shop, our country's experience in addressing the problem of lack of resources in
acquiring better and newer technologies to cope with the demands of the times is not all heartrending
melodramas. A 'quick' Filipino manager boldly borrowed funds to upgrade his entire printing operation, from
pre-press to press, and is now reaping the fruits of his success from printing jobs of multinational companies.
Another 'quick' Filipino printer took a big leap from an operation that used to have only three units single
color machine five years ago to three units four-color printing equipment at the moment, with two silver medal
awards to boot from the Asian Print Awards.
A large textbook publishing
company is Metro Manila had decided to totally close its typesetting department and contracted some free-lance
typesetters and service bureaus to undertake this chore for them. Amazingly, the publishing company did not just
survive, but has regained its profitability. Another distressed printing company resuscitated its almost dying
operation by selling off its pre-press and press facilities, and concentrating mainly in post-press or bindery.
Another firm on the brink of collapse decided to sell its press and post-press equipment to concentrate on
pre-press and publishing its own coffee table with amazing success.
One of the Philippines' largest publishing outfits decided against acquiring additional full-color
machines, but acquired the services of a foreign consultant to assist them in electronically feeding their files
to other printing suppliers in printing hundreds of thousands of full-color publications.
Obviously, the crisis situation in
our country has forced many of us in the printing industry to review our situation, assess our capabilities,
determine our strengths and weaknesses, and establish our choices.
Service
Bureaus
One choice many of our industry
players have made in the face of the crisis is to determine individual strengths and work on them, a welcome
development after years and years of distrust, of seeing each other as a competitor out to steal a job at the
slightest opportunity. Such distrust has spawned the growth of too many full-service printing companies, with a
few companies daring to out-source certain services for fear of losing an account or two to a competitor-cum
supplier.
A printing company's effort to do everything in his press – from pre-press to post-press – has adversely affected
profitability due to its enormous overhead costs. The availability of more cost-efficient printing systems and
technologies has prodded many local printers to downsize their operations and concentrate on services where they
have better-established facilities and expertise.
A number of companies are selling
off their excess equipment and are using the funds derived from them to upgrade the facilities in areas they
wish to specialize in. This has spawned the growth of more color separation companies, graphic design studios,
binding services, and other printing-related services. Many more are undertaking the same tack, providing
enormous opportunities for foreign suppliers of high-end printing hardware as well as prepress software.
Information and
Computer Technology
By and large, the Philippine
printing industry is computerized and has integrated the use information and computer technology in various
aspects of the printing process. However, there are still a few traditional printers specializing in the
production of receipts, letterheads, and invitations through letterpress.
With the entry of more and more
baby offset machines that could print the size of an A3 and could do numbering, letterpress machines and their
operators are slowly being pushed into small city alleys and are fighting an almost helpless battle for
survival.
While the drop in the cost of
computers has increased their usage among local printer, still not too many can afford high-end printers and
film processors to improve print quality. A study conducted by the National Census and Statistics Office (NCSO)
in the Philippines released the following reasons for the failure of some
companies to computerize.
- Lack of financing
- Lack of equipment
- Low priority by management
- Lack of technical expertise
- Obsolete machines
- Not relevant to business
- Lack of appreciation
- Lack of telecommunication facilities
- Lack of information
In terms of financing, very few
financing institutions show interest in providing supports to the industry. If at all, they only accept for
financing brand new printing equipment and certain preferred brands. While leasing is gaining popularity in the
Philippines, again only certain brands are acceptable, one of which is
Heidelberg.
Financing problems result not just
in lack of equipment, but also in the proliferation of obsolete and uncompetitive machines that rate very low in
quality and speed. Most local printers are hardly able to afford an imagesetter used for processing graphic and
text files into films.
E-Commerce
While many printers have already
ventured into digital production, not too many of them are engaged in e-commerce transactions, defined as 'the
sale or purchase of goods and services, whether between businesses, households, individuals, governments, and
other public and private organizations, conducted over computer-mediated networks.
Simply stated, an e-commerce
transaction is a deal done over the internet. It includes the production process and control, processing of
customer's orders, electronic payment, auditing/financial information system, budget preparation, human resource
information system, automated employee services, electronic selling, inventory management, purchasing, research
and development, ICT education/training, software development for business and engineering applications,
internet service provider, web hosting, website management, animation, project management, data management, and
others.
E-commerce in the Philippines is still in its infancy stage. Among our country's unremarkable 3,153 ICT
users, only 2.2 percent are e-selling, while 2.9 percent have made e-commerce purchases in 2001. These figures
are obviously not encouraging, considering that a number of printing businesses could readily be sourced through
the internet.
To encourage transparency and to
deter graft and corruption, the Philippine government itself has launched a website where it posts its
requirements for bidding. A printer has to simply apply for accreditation, after which he could already join in
the bidding for the government's printing requirements, but apparently not too many of our printers are able to
take advantage of such business opportunities.
Conclusion
While, indeed, Philippine printing
companies are in a mad scramble for new technologies and printing systems, they are likewise exploring other
sources for their printing equipment, supplies and other needs.
For this we look forward to
Japan and other Asian neighbors to actively promote their products in our
country. If we have opened our doors to EU, the more reason we have to open them to you, with whom we share a
closer affinity.
While we are impressed by the
quality of printing equipment and supplies from Europe made available to us through their Philippine partners,
we have heard also so much of the same items coming from within our region, particularly Japan, China, and Korea. Unfortunately not too many of them are available in our
country.
One way of creating awareness for
printing-related products from Japan, Korea, and China is to launch a similar technical
assistance program provided by the European Union to Filipino as well as other Asian printers. With the above
three countries' vast stake in graphic arts technology, we realize that this could be readily done sooner than
later.
In the FAGAT forum conducted in
2001, we already spelled out and laid open our problems and concerns. Today, the same problems continue—only
this time, they are more pressing and real. Among these problems we hope we could collectively resolve as a body
are:
- Lack of formal courses in printing and publishing,
- Limited supply of skilled labor
- High operational costs.
- Tight competition among industry players
- Unreliability of paper supply in the domestic market
- High investment costs
- Lack of reliable statistics on the industry
- In the same forum, we had suggested the following strategies to
strengthen our firms' strategic advantages. Among these are:
- Invest in new technology
- Invest in human resources
- Focus on certain segments of the market
- Offer specialized products and services
- Standardize work processes and product types
- Work closely with customers
- Consolidate business
- Develop competencies in IT-related activities
While, indeed, the above
strategies have helped a number of printing companies survive the onslaught of globalization and digitalization,
there are still a good number of them that failed to adopt these strategies and are now hopelessly struggling to
survive, citing the same reasons for companies' failure to adopt ICT as earlier indicated.
With the lessons of noncompliance
too great to ignore, many companies are now willing to embrace these recommendations. Those who thought that
ICTs and new technologies were irrelevant. Those who had little appreciation for emerging development in the
industry. Or those who simply lacked the information that stressed the importance of technologies have long ago
been forced into early retirement.
What we have left in the industry
are survivors – those who are willing to learn and adopt changes in their work environment, and to face the
challenges of globalization with more vim and vigor. It is in the context of this experience that we wish to
extend our hand in a call for partnership and cooperation with our Asian neighbors in the fulfillment of the
following objectives:
1. Regional Printing Trade
Show:
A regional printing trade exhibit showcasing not just printing equipment, printing management software, color
management technology, color density measuring instruments, consumables, and paper stock, but also regional service
bureaus in prepress, press, and postpress. Each member of FAGAT is entitled to a country booth displaying country
profile, printing industry profile, a listing of printing equipment manufacturers and consumable suppliers,
accredited service bureaus, etc. Each member country shall designate an institutional partner to help identify
possible exhibit participants and encourage them to join the regional trade fair. The Philippines is willing to host the first of such regional trade exhibit through Printech
slated in May 2005.
2. Technical Information
Exchange:
In the light of the speed by which technologies are developed, launched, and replaced by newer technologies, a
continuing information update should help regional users to determine what's in and what's out in the printing
business. Printing experts from Europe have helped Filipino printer update
their technical know-how and introduce them to their printing practices and processes. A similar effort could be
undertaken by regional printing equipment and accessories suppliers, with the end of acquainting regional users in
the application of their product and providing training to prospective and practicing trainers' in our respective
countries.
3. Business
Matching:
In view of the region's very potent printing industry and possibilities offered by e-business, a wide-array of
business opportunities are laid open for everyone to see and explore. The FAGAT could lead the way in the
development of more graphics related business ventures among its member countries and associates, with everyone of
us able to identify our strengths and weakness, and parlay them into trade opportunities for our country and a
people. Perhaps, we can all sit down together in the furtherance of this objective
Fostering Better
Relationship
While the barriers among
countries, and even among continents, have shrunk and continue to shrink with amazing speed, the expedience by
which regional neighbors can work together in many areas of concern cannot be taken for granted. Our closeness
goes beyond physical borders. We have had over a millennium of commercial and cultural contacts. We have had
shared experiences that precede history. We have a collective dream of seeing this region grow in peace, wealth
and prosperity. We have connectivity that goes beyond mobile phones and satellite communication. We have
ourselves – because we have the unmistakable Asian features that technology can only enhance, but never delete
nor erase.
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